Grey Iron Lost Foam Casting For Gearbox Housing
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Email: alice@chifine-machinery.com
Tel / WeChat: +86-15763932413

WhatsApp: +86-15763932413
Skype: chifinemanager
Address: Jimo Industrial Park, Qingdao City, Shandong Province China

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Grey Iron Lost Foam Casting For Gearbox Housing

Process:Lost Foam Casting
Material:Grey Iron ,Ductile Iron
Supply Ability:1500tons per month
Certificate:ISO9001 TS16949
Machining:CNC Turning ,Milling Drilling Lathe
Quality Assurance:
Visual inspection of surface. Porosities and blisters are not allowed.
Dimensional test acc. to drawing.
Chemical analyses for every batches material
Mechanical properties based on customer’s request
Availability:
Grey Iron Lost Foam Casting For Gearbox Housing
  • Chifine


Product Overview


Chifine's Grey Iron Lost Foam Casting for gearbox housing is manufactured using the Lost Foam Casting process, which allows for complex and precise shapes. The product is made from high-quality grey iron and ductile iron, offering durability and strength.


The machining process includes CNC turning, milling, drilling, and lathe work, which provides precision and efficiency. Chifine's quality assurance system includes visual inspection of surfaces to detect any defects such as porosities or blisters, which are not allowed. Each batch of material undergoes chemical analysis to ensure consistency and compliance with specifications.


Additionally, mechanical properties are tested based on the customer’s specific requirements, ensuring the product meets performance expectations. This thorough quality control process ensures that each gearbox housing meets the highest standards of reliability and durability.


Product Features 


Material

The product is made from gray iron, a durable material known for its strength and wear resistance, ideal for casting components such as gearbox housings.


Process

The grey iron casting is done through the Lost Foam Casting method, providing precise and complex shapes with minimal waste and high detail.


Machine

The product undergoes machining with various equipment, including turning, milling, grinding, and CNC machining, ensuring high accuracy and performance.


Inner Face and Surface Treatment

The inner face and surface are coated with anti-rust paint, or treated according to customer specifications, offering protection against corrosion and wear.


Semi-finished and Finished Products

Both semi-finished and finished products are available, providing flexibility to meet different customer needs in the production process.


OEM Offered

Custom manufacturing services are available, allowing for tailored products based on individual customer requirements and specifications.


Quality Assurance

A robust QC management system ensures that high-quality standards are met throughout production, guaranteeing reliable and consistent performance.


Foundry Experience

The foundry brings extensive experience in the casting industry, ensuring expertise and reliability in producing high-quality products. 


Applications 


Automotive Industry

Used in the production of gearbox housings for various vehicles, ensuring reliable performance in demanding environments like engines and transmissions.


Heavy Machinery

Ideal for casting parts in construction and industrial machinery, where durability and strength are crucial for operation in harsh conditions.


Agricultural Equipment

The castings are used in the gearbox housings of farm machinery, providing the strength needed to handle heavy workloads and tough agricultural tasks.


Marine Applications

Utilized in marine gearbox housings, where resistance to corrosion and wear is essential for components exposed to saltwater environments.


Power Generation

The product is used in the gearbox housings of power generation equipment, ensuring efficient energy conversion and long-lasting operation.


Aerospace Industry

Applied in the production of gearbox housings for aerospace equipment, where lightweight yet strong components are needed for safe and reliable function.


Railway Equipment

Used in the construction of gearboxes for railway vehicles, offering strength and stability required for high-performance and heavy-duty applications.


Our Inspection Equipment


Direct-reading spectrograph,metallographic microscope,hardness tester,brinell hardness tester,thermometric indicator,universal testing machine,carbon and silicon analysis meter,magnetic powder flaw detector,digital ultrasonic flaw detector etc.  


Our Service


1.Your inquiry related to our products or prices will be replied in 12 hours.
2.Individual formula according to customers' special drawing requests.
3.Manufacturer with large capacity,ensures the fast production cycle after confirming the order.
4.Protection of sales area and private information for all of our customers. 


Quality Control



We have a full set of quality control system to guarantee best product quality. Depending on the products, we can make different Item Testing Plan, Manufacturing procedure etc.


Raw material control
Chemistry spectrum analysis
Mechanical property
Metallographic analysis
Ultrasonic testing
Magnetic testing
Radiographic testing
Dimension inspection
Visual inspection
Penetrant testing
Leak testing
Hardness test
Micro-structure tester after heat treatment


Lost Foam Casting Gearbox part

Lost Foam Casting Gearbox part

Lost Foam Casting Gearbox part

Lost Foam Casting Gearbox part



PROCESS

MATERIAL

Lost Foam Casting

Ductile iron GGG 40 to GGG 80 / Grey Iron
Carbon steel 1025 to 1045
ASTM 60-40-18 / 65-45-12 / 80-55-06 / 100-70-03
Austempering ductile iron
Heat resistant steel / Wear resistant steel

Sand Casting

Green Sand

Grey Iron, Ductile Iron, Malleable Iron, Stainless Steel, Carbon, Steel, Aluminium, Brass, Bronze


Furan Resin Sand



Cold Harden Resin Sand


Investment Casting

Sodium Silicone
(Water glass)

Stainless Steel, Carbon Steel, Special Alloy Steel Bronze, Brass, Aluminum


Silica Sol


Forging

Hammer Forging

Stainless Steel, Carbon Steel, Alloy Streel, Brass, Aluminum


Die Forging



Roll Forging


Die Casting

High Pressure Die Casting

Aluminum, Zinc


Low Pressure Die Casting



Gravity Pressure Die Casting


Surface Finish

Shot blast, chromate plating, power coated and anodizing

Machining

Lathe, planer, drilling machine, tapping machine, line cutting, milling machine, CNC machining center.

Inspection

Test equipment: Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine.


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+86-15763932413

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Mon. - Fri. 9:00 - 18:00
About Us
Qingdao Chifine Machinery Co.,Ltd is one famous company in China which specialized in various metal casting and machining products with over 20 years experience located in Qingdao China.

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