Grey Iron Lost Foam Casting For Gearbox Housing

Product Overview

Chifine's Grey Iron Lost Foam Casting for gearbox housing is manufactured using the Lost Foam Casting process, which allows for complex and precise shapes. The product is made from high-quality grey iron and ductile iron, offering durability and strength.

The machining process includes CNC turning, milling, drilling, and lathe work, which provides precision and efficiency. Chifine's quality assurance system includes visual inspection of surfaces to detect any defects such as porosities or blisters, which are not allowed. Each batch of material undergoes chemical analysis to ensure consistency and compliance with specifications.

Additionally, mechanical properties are tested based on the customer’s specific requirements, ensuring the product meets performance expectations. This thorough quality control process ensures that each gearbox housing meets the highest standards of reliability and durability.

Product Features 

Material

The product is made from gray iron, a durable material known for its strength and wear resistance, ideal for casting components such as gearbox housings.

Process

The grey iron casting is done through the Lost Foam Casting method, providing precise and complex shapes with minimal waste and high detail.

Machine

The product undergoes machining with various equipment, including turning, milling, grinding, and CNC machining, ensuring high accuracy and performance.

Inner Face and Surface Treatment

The inner face and surface are coated with anti-rust paint, or treated according to customer specifications, offering protection against corrosion and wear.

Semi-finished and Finished Products

Both semi-finished and finished products are available, providing flexibility to meet different customer needs in the production process.

OEM Offered

Custom manufacturing services are available, allowing for tailored products based on individual customer requirements and specifications.

Quality Assurance

A robust QC management system ensures that high-quality standards are met throughout production, guaranteeing reliable and consistent performance.

Foundry Experience

The foundry brings extensive experience in the casting industry, ensuring expertise and reliability in producing high-quality products. 

Applications 

Automotive Industry

Used in the production of gearbox housings for various vehicles, ensuring reliable performance in demanding environments like engines and transmissions.

Heavy Machinery

Ideal for casting parts in construction and industrial machinery, where durability and strength are crucial for operation in harsh conditions.

Agricultural Equipment

The castings are used in the gearbox housings of farm machinery, providing the strength needed to handle heavy workloads and tough agricultural tasks.

Marine Applications

Utilized in marine gearbox housings, where resistance to corrosion and wear is essential for components exposed to saltwater environments.

Power Generation

The product is used in the gearbox housings of power generation equipment, ensuring efficient energy conversion and long-lasting operation.

Aerospace Industry

Applied in the production of gearbox housings for aerospace equipment, where lightweight yet strong components are needed for safe and reliable function.

Railway Equipment

Used in the construction of gearboxes for railway vehicles, offering strength and stability required for high-performance and heavy-duty applications.

Our Inspection Equipment

Direct-reading spectrograph,metallographic microscope,hardness tester,brinell hardness tester,thermometric indicator,universal testing machine,carbon and silicon analysis meter,magnetic powder flaw detector,digital ultrasonic flaw detector etc.  

Our Service

1.Your inquiry related to our products or prices will be replied in 12 hours.
2.Individual formula according to customers' special drawing requests.
3.Manufacturer with large capacity,ensures the fast production cycle after confirming the order.
4.Protection of sales area and private information for all of our customers. 

Quality Control

We have a full set of quality control system to guarantee best product quality. Depending on the products, we can make different Item Testing Plan, Manufacturing procedure etc.

Raw material control
Chemistry spectrum analysis
Mechanical property
Metallographic analysis
Ultrasonic testing
Magnetic testing
Radiographic testing
Dimension inspection
Visual inspection
Penetrant testing
Leak testing
Hardness test
Micro-structure tester after heat treatment